Kevlar and carbon fiber are both high-strength composite materials commonly used in various applications. Both are known for the innovative uses and benefits but they have different properties and are made from different materials. Both composites are used to manufacture high strength, low weight and low density products that lend their characteristics to versatile uses. Carbon fiber manufacturers produce both Kevlar and carbon fiber in different sizes, lengths and dimensions with different manufacturing processes according to industrial requirements.
What is Kevlar?
Kevlar is a brand name for a type of aramid fiber developed by DuPont. It is composed of long chains of aromatic molecules, specifically poly-para-phenylene terephthalamide. Renowned for its remarkable strength-to-weight ratio, being about five times stronger than steel on an equal weight basis, the composite material offers high tensile strength, meaning it can withstand a significant amount of tension or pulling forces.
Kevlar is highly flexible and can be woven into fabrics, making it suitable for applications that require flexibility, such as bulletproof vests, protective gloves, and sports equipment. It also exhibits excellent resistance to heat and flames, making it suitable for flame-resistant clothing and heat shields.
What is Carbon Fiber?
Carbon fiber is a composite material composed of thin strands of carbon atoms bonded together in a crystal lattice structure. The fibers are typically produced by heating and stretching polymer fibers containing carbon atoms, such as polyacrylonitrile (PAN) or pitch.
The composite material has characteristics of high strength, stiffness, and lightness. The high strength-to-weight ratio and is stronger than steel while being significantly lighter. Products such as carbon fiber sheets, rods, tubes, CNC parts, etc. exhibit excellent tensile strength and stiffness, making them suitable for applications that require structural integrity.
It is commonly used in industries such as aerospace, automotive, sports equipment and construction for components that need to be lightweight yet strong, such as aircraft wings, automobile parts, golf clubs, and bicycle frames.
Carbon fiber has good resistance to chemicals, including corrosive substances and most solvents, but it can degrade or lose strength when exposed to high temperatures for extended periods.
Both Kevlar and carbon fiber are considered advanced materials that offer superior performance in their respective applications. They have revolutionized industries by providing lightweight, strong, and durable solutions to various engineering challenges.
Composition:
Kevlar: Kevlar is a brand name for a type of aramid fiber developed by DuPont. It is made from a synthetic polymer called poly-para-phenylene terephthalamide. Kevlar fibers are composed of long chains of aromatic molecules.
Carbon Fiber: Made from thin strands of carbon atoms, it is a composite material composed of carbon atoms bonded together in a crystal lattice structure. The fibers are typically produced by heating and stretching polymer fibers containing carbon atoms, such as polyacrylonitrile (PAN) or pitch.
Strength and Stiffness:
Kevlar: Known for its exceptional strength-to-weight ratio. It is about five times stronger than steel on an equal weight basis. It offers high tensile strength, meaning it can withstand a significant amount of tension or pulling forces. Kevlar fibers also have good impact resistance and are highly flexible.
Carbon Fiber: Renowned for its high strength and stiffness. It is significantly lighter than steel while being stronger than it. Carbon fiber composite parts exhibit high tensile strength and stiffness, making them suitable for applications that require structural integrity.
Flexibility and Durability:
Kevlar: Highly flexible and can be woven into fabrics. It is commonly used in applications where flexibility is important, such as bulletproof vests, protective gloves, and sports equipment.
Carbon Fiber: Relatively stiff and not as flexible as Kevlar. It is often used in applications that require high rigidity and strength, such as aerospace components, automotive parts, and sporting goods like golf clubs and bicycle frames.
Resistance to Chemicals and Heat:
Kevlar: Having a good resistance to many chemicals, including acids and organic solvents. It is also highly resistant to heat and flames, making it suitable for flame-resistant clothing and heat shields.
Carbon Fiber: Carbon fiber has excellent resistance to chemicals, including corrosive substances and most solvents. However, it can degrade or lose strength when exposed to high temperatures for extended periods.
In summary, Kevlar and carbon fiber have different compositions, resulting in variations in their properties and applications. Kevlar offers exceptional strength, flexibility, and heat resistance, while carbon fiber provides high strength, stiffness and chemical resistance. The choice between the two materials depends on the specific requirements of the application at hand.
For all your carbon fiber composite requirements, explore NitPro Composites. Get customized carbon fiber products for industrial uses or other applications. Get carbon fiber composite sheets manufactured by compression molding method as well as vacuum infusion using carbon fiber fabric with epoxy resin and carbon fiber prepreg in different shapes, sizes and dimensions. Rods are manufactured by pultrusion of roll-wrapped prepreg. CNC carbon fiber parts are customized according to design and requirement. Pultruded profiles are manufactured as per designs and requirement.
Source by- https://bcz.com/2023/06/29/whats-the-difference-between-kevlar-and-carbon-fiber/