Today, Heblex block is very popular among employers due to its popularity and high-quality material, therefore Sabak Saran Company is responsible for the production and distribution of Heblex, so you can buy this product with the team of experts. Contact us or place an order in the products section.History Block Heblex
In 1924, a Swedish architect named Johan Erickson, after conducting various experiments, realized that if the material is processed by heat, a porous concrete product with very high resistance is created, so called بلوک ACC or ( Autoclaved Aerated concrete ) . . After that, the countries of Sweden, Germany, England use ash instead of silica and replaced the Hablex block , but today more than 450 manufacturers in 41 countries of the world produce ACC and provide it to construction manufacturers.%History of Hablex Block%
In fact, Hablex is a type of porous concrete that is used in buildings, the material or concrete that is made by autoclaving is called Hablex blocks or light porous blocks. Because the silica used in Hablex blocks has a very high melting temperature, it has heat insulation properties, and this causes the Hablex blocks to be insulated. As a result, the use of these blocks is a good alternative to wood for building builders and can help a lot. to nature because its main ingredients can be completely recycled and returned to nature's cycle.The ingredients of بلوک هبلکس include silica with 0 to 100 micron granularity, water, cement, lime, aluminum powder and a very small amount of gypsum. In the past century, the technology of research and production of autoclaved aerated concrete, or Hablex block, has been developed a lot, and for building A walls in China from Hablex blocks for buildings with 65% energy saving with self-supporting class grade as partitions. or filling frame structures and low walls are used. According to the researches, all kinds of necessary tests are performed for the microstructures and the composition of the ingredients, such as the size of quartz particles, the autoclave process and the wet and dry circulation of the environment. It is usually produced through autoclaved aeration from ingredients including lime, cement, sand, water and aluminum powder.%Buy Heblex block%
According to today's need for environmental protection, the raw materials of Hablex blocks have been transformed into various industrial products and other wastes that usually contain silicon and calcium. Industrial by-products mentioned above include materials such as silica fume, fly ash, copper tailings, blast furnace slag coal, research has shown that rice husk ash is used as a substitute for fine aggregates, which increases strength and density. It decreases by reducing the time and temperature of the autoclave.Read: What is wall post?
Also, in China, the thermal conductivity of this block is used in civil buildings, where the density varies from 0.13 to 0.22, 400-700 kg/m3. The thickness of the outer walls made with Hablex blocks in cold residential areas is less than 400 mm and cold non-residential areas is less than 300 mm, this work causes heat conduction of Hablex blocks to reduce the thickness of the wall. As one of the essential components of walls, mortar plays a very important role in loading and transferring heat.%heplex block dimensions%
The production steps of Hablex blocks
One of the most important parts in this field is the material used in this block, which is very important, on the other hand, observing the basic things in the production stages can be very effective in the final result and the quality of the work. Stay with the Saran style team to investigate these issues.
first stage
The first step of making it is to make a mixture of silica and water. We mix a lot of silica with water to form mud-like material. In a separate mill, I mix dry lime and cement and add it to the main slurry. It should be balanced so that the ingredients are not dry or too thin. Special mixers are used to make raw materials and mix them, and these mixers check the weight and amount of input materials with high accuracy.
second stage
There are a series of fixed molds into which the Hablex block material is poured, each of these molds has a capacity of three cubic meters, but only half of the molds are filled with materials and the aerating phase of the Hablex blocks begins. In fact, a series of chemical activities causes small bubbles to appear inside the material and within about three and a half hours at a temperature of about seventy degrees Celsius, the material is molded to the full size. After these steps, the product is ready to be cut. transferred to the production line.
third level
In the quality control production line, it is one of the very important steps that the product or the hebelx block produced before entering the main production line must be checked to ensure that it is sufficiently ventilated. Cutting machines usually adjust the size of the blocks according to the customer's needs, but it must be noted that the size of the blocks should not be lower or much higher than the standard.
the levelFinal
In the final stage, the block enters the autoclaves, the heating temperature of the autoclaves is about 200 degrees Celsius, and they are baked with a pressure of about 12 atmospheres. After the cooking of Hablex is finished, the final product is ready to be used in the market. It should be noted that if the Hablex block is produced according to the mentioned methods, it will be very safe and strong, and it is a very good insulator for moisture, cold, heat, and sound.howUseAndBlock applicationHeblex
Hablex blocks can be easily used in building construction, but we must consider that the use of these blocks is completely different from the use of bricks, bricks were used dry, but before using Hablex blocks, it must be wet them completely, by wetting the blocks, you will notice that the water does not penetrate into the blocks and does not make them heavy in any way, and this indicates that these blocks are waterproof, but wetting them causes that The block has much better adhesion to the mortar.%Usage of Hablex block%levelsWallChinesewith blockHeblex
Just like any other work that needs to follow the basic principles, in this work, i.e. the steps of the Chinese wall with Hablex blocks, you must follow a series of things and proceed according to the rules. In the following, we have explained the principles of this work step by step for you dear ones:TopCarryRegFirstwith blockHeblex
In the Chinese wall, raising the first row is very important. For the first row, the best suggestion is to use the same traditional mortar, cement and sand. After finishing the work and raising the first row, it is better to wait 48 hours for it to dry completely.%Raising the first row with the Hablex block%
wall hangingwith blockHeblex
The principles and generality of the Chinese wall with this style of block is the same as the traditional method, for example, sticking the walls vertically, running the walls vertically, etc. must be observed. Observance of the basic principles can prevent additional costs that may occur to you in the future.additionto domortarOrglueHeblex
To stack the hublex And wall plastering should be done with special mortars that are usually based on polymer cement. Usually, these materials are used horizontally by the manufacturer with shoulder spatulas with a thickness of about two millimeters. چسب بلوک هبلکس has properties that are very suitable for a solid connection and durability of the block. This glue is usually a combination of chemicals such as Portland cement, sand and other additives. This compound is available in powder form and must be mixed with water to form a sand or bedding before use. When using Heblex block glue, Heblex blocks are first placed in the desired position. Then sheets of Heplex block glue are placed between the blocks and by pressing the blocks together, the glue is allowed to condense between the blocks and dry after a while. After complete drying%heplex block glue%
ConnectionBlockHiHeblexToStructure
Plate nails are used to connect the hablex tabs to each other. In fact, a metal nail is hammered with large hammers in the vertical seam of both blocks, and both blocks are connected to the wall of the structure from one side. Now, in order to connect the Hablex block to the wall of the structure, one piece is fixed and on the other hand, it is connected to the block with two large carpentry nails; This L-shaped piece should be used every 75 cm from the wall of the structure. can also be used in some cases.%connecting Heplex blocks to the structure%
Block benefitsHeblex
One of the most important advantages of Hublex is its light weight, which makes it easy to transport and install it in any project. In addition, Heplex block has high stability and high resistance to pressure and vibration. These blocks also work well for thermal and acoustic insulation, saving you additional costs for insulation! Also, due to the internal structure and the presence of holes in it, the amount of concrete consumption is also reduced, which in addition to saving construction costs, can also save on the amount of concrete used. Due to these advantages, Hablex blocks are used as a convenient and widely used alternative to heavier blocks in the construction industry.In the following, we are going to examine the advantages of Hablex block in a specialized way to highlight some of the more important points, stay with Saran style company.Insulationcoolingand heat
In terms of its structure, Hablex block is a very good insulator for cold and heat, according to the new construction laws, structures must be properly insulated, and this has caused builders to replace light blocks instead of older materials. Being insulated reduces energy consumption, Hablex block does not transfer heat easily, and this makes the heat of the environment not easily lost, especially in the winter season.WeightDown the blockHeblex
One of the best features of Hablex block is its very light weight compared to old materials such as brick and... For example, Habelx in size 60x25x20 is equivalent to 46 bricks, but in terms of weight, it will weigh as much as 4 bricks.%Weight of Hablex block%
resistantagainstEarthquake
Structures that are made with Hablex blocks have a significantly low weight, which makes them more resistant to pressures and stresses.InsulationVoice
Nowadays, due to the increase in the number of units and crowded buildings, one of the main problems is noise in buildings. This style has the advantage that due to its structure and despite the small bubbles in it, it breaks the sound as soon as the sound hits and the amount of noise is reduced significantly.InsulationFireSusie
Due to the use of silica in its construction, the transfer of fire hardly happens. Due to having this important advantage, it is easy to get municipal permits for construction, and it is completely acceptable, and there is no need to use any sound, heat and heat insulation. The amount of insulation compared to the fire of the Hablex block is so great that if a fire happens in one room, if we close the burning room, the amount of heat transferred to the next room will not even reach the extent of a piece of paper catching fire.InsulationhumidityAndIceto hit
These blocks are completely insulated against moisture, that's why they can be safely used in the northern provinces of the country, because of the porous structure of Hablex blocks, it is not easy to get them wet. For example, if in a structure with blocks Heplex is made of a burst tube, this block plays the role of insulation. Due to the fact that Hablex absorbs very little water and never freezes, the freezing of the walls in the long term can cause the destruction of the building.Tothriftyto beUseFromBlockHeblexFromOpinionwhenAndCost
The dimensions of this block are much larger than other materials with a much lower weight, which makes the construction workers to work on the Chinese wall more quickly and easily. As a result, you will have a much lower cost from a financial point of view, which we have discussed in more detail in the article on the price of the Hablex block . Because less cement mortar is used. The mortar used for production must be thinner than bricks because a large amount of cement is used in the structure of the block itself, and the mortar used is only for gluing the blocks together.After the porcelain wall is finished, wet the entire wall to ensure that the blocks and mortar are well bonded, so that water reaches all parts. Any part of the wall that did not get wet means that the blocks are not well attached and the possibility of the wall falling easily is very high. After this step, we must wait for the wall to dry well so that we can plaster the walls.For the walls that are made of Hablex blocks, the layer of plaster used should be up to one centimeter because it is used as a moisture barrier in other materials, but for Hablex walls, it is only used for beauty, and that in European countries and Sweden for years, Hablex blocks and The style is used, but in our country it is still not well known and not used much.Disadvantages of the blockHeblex
Light blocks cannot support a lot of weight and as a result are only used for walls such as interior walls that are not supposed to support very high weight. In the past century, the technology of research and production of autoclaved aerated concrete, or Hablex block, has been developed a lot, and for the construction of A walls in China from Hablex blocks for buildings with 65% energy saving with self-supporting class grade as partitions. or filling frame structures and low walls are used.%disadvantages of Heplex block%
According to the researches, all kinds of necessary tests for the microstructures and composition of ingredients such as the size of quartz particles, autoclave process and wet and dry circulation of the environment are performed. Hablex block is usually produced through autoclaved aeration from ingredients including lime, cement, sand, water and aluminum powder. According to today's need for environmental protection, Heblex raw materials have been transformed into all kinds of industrial products and other wastes that usually contain silicon and calcium.Industrial by-products mentioned above include materials such as silica fume, fly ash, copper tailings, coal, blast furnace slag. Research has shown that rice husk ash is used as a substitute for fine aggregates, which increases strength and density. Reduces Heblex block by reducing autoclave time and temperature.Also, in China, the thermal conductivity of this style of block is used in civil buildings, with a density of 400-700 kg/m3 ranging from 0.13 to 0.22. The thickness of the external walls made with Hablex in cold residential areas should be less than 400 mm and cold non-residential areas should be less than 300 mm, this will cause the heat conduction of Hablex blocks to reduce the thickness of the wall. As one of the essential components of walls, mortar plays a very important role in loading and transferring hea%checking the dimensions of the Hablex block%
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